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Advanced Robotic Palletizing System for Industrial Automation - EasyPalletizer Pro

EasyPalletizer Pro is a cobot palletizing platform with two pallet positions, integrated pallet sensing and Modbus TCP communication. Choose a base, fixed pedestal or lifting column to match your conveyor height, robot reach and pallet stack.

Share your box dimensions and weight, pallet format, target stack height and required boxes per minute. We can review the robot and layout requirements and prepare an EasyPalletizer Pro configuration and quote for your production line.

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EasyPalletizer Pro
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EasyPalletizer Pro – Advanced Robotic Palletizing System

EasyPalletizer Pro combines robot mounting, left and right pallet positions, pallet sensing and operator controls in one platform for robotic palletizing automation. Fixed-pedestal and lifting-column versions let you configure the robot height for the conveyor and finished pallet stack.

The published platform dimensions are L 1850 × W 900 × H 1402 mm. PTP-1000 weighs 280 kg, PTP-1001 weighs 310 kg and PTP-1002 weighs 325 kg. For PTP-1003 with a lifting column, the configured weight is confirmed in the quotation. These are platform specifications; allow additional space for pallets, conveyors, access and safeguards.

Select the exact robot model and adapter plate for the installation. For a UR20, Doosan H-series or another proposed robot, check reach, mounting loads and the combined gripper-and-product load before ordering. Box weight alone does not define the required robot payload.

An enclosed 700 × 240 × 520 mm controller area accommodates compatible control hardware, while the 220 mm extender arrangement helps configure the mounting geometry. The robot, gripper, controls, conveyor interface and safeguarding are specified together for the complete installation.

EasyPalletizer Pro cobot palletizing platform

EasyPalletizer Pro Features

RJ45 & Modbus TCP

RJ45 Ethernet and Modbus TCP support communication with compatible robot controllers and equipment. An 8 × M12 distributor is pre-wired for platform sensors, buttons and indicators.

Control Buttons

Two operator buttons provide local commands for the pallet sides. Configure their reset, release or other process functions within the complete robot-cell control sequence.

Pallet Recognition

Two pallet sensing positions check that the pallets are correctly located before the cycle starts. The control system uses these signals to manage the programmed palletizing sequence.

Multifunction LED Lights

Two configurable multi-colour LED indicators show pallet-side status. Their colours and functions are mapped to the selected robot controls and operator workflow.

EasyPalletizer Pro pallet positions and mounting arrangement

Versatile and Efficient Robotic Palletizing Solution

The 1402 mm platform height describes the main console; it is not the maximum pallet stack height. Select the pedestal or lifting-column arrangement using the robot reach, conveyor position, box dimensions and finished stack requirements.

Choose PTP-1000 without a pedestal, PTP-1001 with a fixed 835 mm pedestal, PTP-1002 with a fixed 1200 mm pedestal, or PTP-1003 with a lifting-column range of 876–1776 mm and 900 mm stroke. Lifting-column controls and robot software support are checked for the chosen robot brand and configuration.

Configure the robot, gripper and control sequence for the required process:

  • Palletizing boxes from a conveyor into a programmed stacking pattern.
  • Depalletizing or other conveyor transfer tasks where the robot, gripper and control setup support them.
  • Alternating between two pallet positions, with pallet exchange coordinated through validated controls and cell safeguards.

The PTP-1004 cardboard holder supports interlayer paper or cardboard, while PTC-Dock provides the EasyConveyor docking option. Adjustable pallet arms, a scanner cover and custom RAL colour are also listed. Confirm accessory inclusion and the complete delivery scope in the quotation.

For non-standard conveyor positions, robot mounting or control interfaces, discuss customized automation solutions. A layout and sample box details help define a workable configuration and the integration needed.

Cobot Palletizer Advantages

A configured EasyPalletizer Pro cell can reduce repetitive manual stacking and support a more consistent end-of-line process:

  • Repeatable Box Placement – The configured robot and pallet pattern support consistent stacking while reducing repetitive manual lifting.
  • Planned Pallet Exchange – Left and right pallet positions let the process switch sides when the completed pallet is ready for removal.
  • Configurable Robot Height – Fixed pedestals and the lifting-column version provide options for different conveyors and pallet stack requirements.

The platform is relocatable during line changes and must be anchored to a suitable floor using M12 anchors before operation. After relocation, check robot positions, pallet sensing, controls and safeguards. For a simpler platform comparison, view the EasyPalletizer base and fixed-pedestal range.

EasyPalletizer Pro robot platform with lifting column

EasyPalletizer Pro Video

Drawing

EasyPalletizer Pro platform dimensions and mounting drawing

Product order overview

PTP-1000 EasyPalletizer Pro Base Without Pedestal H: 1402 mm, W: 900, L: 1850, Wt: 280 kg, Without pedestal, For 2 pallets with 2 sensors and 2 configurable LED-lights, 1 cardboard holder, Modbus TCP
PTP-1001 EasyPalletizer Pro with fixed pedestal 835mm H: 1402 mm, W: 900, L: 1850, Wt: 310 kg, For 2 pallets with 2 sensors and 2 configurable LED-lights, 1 cardboard holder, pedestal 835mm, Modbus TCP
PTP-1002 EasyPalletizer Pro with fixed pedestal 1200mm H: 1402 mm, W: 900, L: 1850, Wt: 325 kg, For 2 pallets with 2 sensors and 2 configurable LED-lights, 1 cardboard holder, pedestal 1200mm, Modbus TCP
PTP-1003 EasyPalletizer Pro with Lifting column 876-1776mm H: 1402 mm, W: 900, L: 1850, Configured weight confirmed in quotation, For 2 pallets with 2 sensors and 2 configurable LED-lights, 1 cardboard holder, Modbus TCP, Lifting column 876–1776 mm with Modbus TCP; robot software support confirmed for the configuration
PTP-1004 Cardboard holder For interlayer paper or cardboard
PTC-Dock EasyConveyor Docking For EasyDocking of Conveyor
PTP-1005 EasyPalletizer Pro Pallet arms With adjustable arms for different pallet sizes, 1 set Left/right
SC-1001 Yellow Scanner cover Cover for laser scanner
RAL-XXXX Custom RAL code RAL Code XXXXX

FREQUENTLY ASKED QUESTIONS (FAQ’s)

Review EasyPalletizer Pro variants, lifting-column travel, pallet formats and installation requirements before requesting a quote.

EasyPalletizer Pro is a platform for robotic palletizing with left and right pallet positions, two pallet sensing positions, two operator buttons, two configurable LED indicators and Modbus TCP communication. It is available as a base, with a fixed pedestal or with a lifting column.

The platform supports suitable collaborative robots and selected industrial robots after technical review. Provide the exact robot model so the adapter plate, mounting loads, reach, payload and pallet geometry can be checked. Select and order the robot-specific adapter plate for the approved configuration.

PTP-1003 has a published lifting-column range of 876–1776 mm, providing 900 mm stroke. This is the column range, not a guaranteed pallet stack height. Maximum stack height depends on the robot reach, gripper, box dimensions, pallet layout and application controls.

The published pallet formats are GMA 1219 × 1016 mm, EUR1 1200 × 800 mm, EUR3 1200 × 1000 mm, GLOB 1067 × 1067 mm, APAC 1100 × 1100 mm and AUS 1165 × 1165 mm. Confirm the pallet guides, robot reach and stacking pattern for the chosen format.

PTP-1000 is the base without a pedestal. PTP-1001 has a fixed 835 mm pedestal, PTP-1002 has a fixed 1200 mm pedestal, and PTP-1003 has a lifting column with an 876–1776 mm range. Choose the configuration around the robot, conveyor and target stack height.

The published platform dimensions are L 1850 × W 900 × H 1402 mm. The PTP-1000 base weighs 280 kg, PTP-1001 weighs 310 kg and PTP-1002 weighs 325 kg. PTP-1003 configured weight is confirmed in the quotation. Include the robot, gripper, pallets, conveyors and access space when planning the complete cell.

The robot can alternate between left and right pallet positions. Exchanging a pallet while the other side is processed requires a suitable layout, validated operating logic and cell safeguards. Pallet sensing, buttons and status lights do not replace the complete robot-cell safety system.

RJ45 Ethernet and Modbus TCP provide communication with compatible controllers and equipment. An 8 × M12 distributor connects the platform devices. Conveyor signals, gripper controls, lifting-column commands and robot software are configured and commissioned for the selected installation.

The options list includes PTP-1004 cardboard holder for interlayer paper or cardboard, PTC-Dock EasyConveyor docking, PTP-1005 adjustable pallet arms, SC-1001 scanner cover and a custom RAL colour. Confirm which accessories are included in the quotation, along with the robot-specific adapter and any custom interfaces.

Send box dimensions and weight, pallet format, target stack height, conveyor height and required boxes per minute. Include the preferred robot model, available floor space and a layout or photos. State whether you need a fixed pedestal or lifting column, interlayer handling and any special controls or accessories.

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