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Robotic Welding Cell for Industrial Automation

EasyWeld Station is an enclosed robotic welding cell with a 1500 x 1000 mm Siegmund welding table, a side access door and a sliding front door. The open corner gives access for loading workpieces and changing fixtures.

Configure the robot mount, welding equipment, fixtures and extraction around your production. Send your part drawings, material, welding process, robot model and cycle-time target to request a quote.

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EasyWeld Station
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EasyWeld Station – Enclosed Robotic Welding Cell

EasyWeld Station EWS-1500 provides an enclosed workstation for fixture-based robotic welding. Its Siegmund welding plate provides a 1500 x 1000 mm working area, with 16 mm fixture holes and a published plate thickness range of 12–28 mm. Confirm the selected plate and fixture arrangement in the quotation.

The overall cell measures L 2210 × W 1200 × H 2420 mm and weighs 800 kg including the welding plate. The side door and sliding front door open adjacent sides of the cabin for access to parts and fixtures. Plan loading clearance, robot reach, service access and extraction connections for your layout.

Through-hardened tool steel with plasma nitriding provides a durable welding and fixturing surface. The published table-load range is 300–500 kg, depending on the selected configuration; confirm the combined fixture and workpiece load. Our robotic welding table guide covers the main points to compare when choosing a workstation.

EasyWeld Station enclosed robotic welding cell

Features of EasyWeld Station

1500 x 1000 mm Welding Area

The Siegmund welding table supports application-specific clamps, stops and fixtures. Select the plate thickness, fixture layout and robot mounting geometry around the parts and weld paths.

Open-Corner Loading Access

Open the side door and slide the front door to access the working area. Plan fixture handling around the load, doorway clearance and available floor space.

Enclosure and Door Monitoring

The cabin and monitored doors support a controlled welding area. Match the door controls, viewing windows and fume extraction to the selected robot and welding process.

Engineered for Maximum Efficiency and Comfort

The side door and sliding front door create an open loading corner for fixture changes and workpiece access. Door-position monitoring can be integrated with the robot and welding controls so the cycle runs only when the required conditions are met. Confirm the loading method, reset sequence and access arrangement for the completed installation.

Ergonomic benefits:

  • Robot integration: select the exact robot model and confirm mounting pattern, mass, base loads, reach and torch clearance. Order the robot-specific adapter plate separately unless it is included in the quotation.
  • Loading workflow: compare manual handling, lifting equipment and fixture changes against the workpiece mass and access space. Include loading and unloading time when setting the target cycle time.

Versatile and Flexible Robot Mounting

The robot console supports a 0° or 45° mounting arrangement, subject to the chosen robot and application. Check the full reach envelope, torch package, fixtures and door clearances before selecting the position. For an open workstation comparison, see EasyDesk Welding.

Key Table Specifications:

  • Working area: 1500 x 1000 mm, with the selected welding plate thickness confirmed within the published 12–28 mm range.
  • Fixture holes: 16 mm holes for compatible clamps, stops and tooling. Confirm the supplied plate and fixture system in the quotation.
  • Robot mounting: configurable 0° or 45° console with a robot-specific adapter plate. Compatibility depends on the robot model, base loads, reach and application layout.
EasyWeld Station robot mounting and welding table
EasyWeld Station controller compartment and loading access

Functional Design and Smart Storage Solutions

A 1000 x 700 x 750 mm controller compartment provides space beneath the work area for the controller and auxiliary equipment. Roof ventilation openings and ventilated lower doors support integration of airflow and extraction. Confirm the extraction equipment, controller cooling, cable routes and service clearances for the chosen welding process.

Dimensions and Capacity:

  • Overall dimensions: L 2210 × W 1200 × H 2420 mm. Allow additional space for open doors, loading, extraction and servicing.
  • Station weight: 800 kg including the welding plate. Confirm the lifting plan and floor capacity for the complete configured installation.
  • Published table-load range: 300–500 kg depending on the selected configuration. Confirm the allowable combined fixture and workpiece load before ordering.

Advantages of the EasyWeld Station:

  • Defined welding area: the enclosure separates the process from surrounding work areas, with windows, door controls and extraction selected for the application.
  • Repeatable fixturing: the perforated Siegmund plate supports clamps and stops that locate parts consistently for programmed weld paths.
  • Loading access: adjacent opening doors provide access to the working area for part loading, unloading and fixture changes.
  • Process visibility: specify viewing windows and lighting appropriate to the welding process and operator tasks.
  • Equipment organisation: use the controller compartment to plan auxiliary equipment, cable routing, cooling and maintenance access.
  • Installation planning: level and anchor the station to the floor, and confirm the required services, including a maximum 8 bar dry-air supply where specified.
  • Operator access: plan loading height, handling aids, controls and service space around the parts and production workflow.
  • Workflow comparison: consider the EasyWelding Turn Table when your process requires separate loading and welding faces.
  • Application-specific configuration: discuss robot mounting, fixtures, welding equipment and extraction through our customized automation solutions.

EasyWeld Station Video

Drawing

EasyWeld Station dimensions and layout drawing

Product Overview

EWS-1500 EasyWeld Station H: 2420 mm, W: 1200 mm, L: 2210 mm. Weight: 800 kg including the Siegmund welding plate, W: 1000 x L: 1500 mm.
LWS-1001 Replacement laser welding safety window Uwex W × H: 297 × 210 mm. Confirm the protective specification and suitability for the selected laser and enclosure in the quotation.
ER-Angle-30 Angle for EasyDesk and ProFeeder 30 degrees 30 degrees angle
ER-Angle-45 Angle for EasyDesk and ProFeeder 45 degrees 45 degrees angle
SC-1000 Yellow Scanner cover Cover for laser scanner
RAL-XXXX Custom RAL code RAL Code XXXXX

FREQUENTLY ASKED QUESTIONS (FAQ’s)

Compare the welding area, loading access, robot interface and installation requirements before requesting an EasyWeld Station quote.

EasyWeld Station EWS-1500 is an enclosed robotic welding cell with a 1500 x 1000 mm Siegmund welding table. A side access door and sliding front door open an adjacent corner for loading parts and fixtures.

Compatibility must be checked for the exact robot model. Confirm the mounting pattern, robot mass, payload, base loads, reach, torch clearance and control interfaces. A robot-specific adapter plate is ordered separately unless explicitly included in the quotation.

The overall dimensions are L 2210 × W 1200 × H 2420 mm. The station weighs 800 kg including the welding plate. Allow additional space for opening doors, loading equipment, extraction connections and service access.

The published working area is 1500 x 1000 mm with 16 mm fixture holes and a plate thickness range of 12–28 mm. The documented plate reference is 2-164014.X7, a 1500 x 1000 x 12 mm tool-steel plate with plasma nitriding. Confirm the supplied plate and fixtures in the quotation.

The side access door and sliding front door open adjacent sides of the cabin. Select manual handling or lifting equipment according to the fixture mass, workpiece size, doorway clearance and floor layout. Confirm the final loading method for the installation.

The published table-load range is 300–500 kg, depending on configuration. Confirm the allowable combined workpiece and fixture load for the selected plate, support arrangement and welding process.

The robot console supports a 0° or 45° mounting arrangement. The selected position and adapter plate must be checked against the robot model, reach, torch package, fixtures and cabin clearances.

The station must be levelled and anchored to the floor. Plan access and services for the complete cell, including the specified maximum 8 bar dry-air supply, electrical connections, controller cooling and fume extraction. Door monitoring and welding controls must be integrated and validated for the application.

The supply scope depends on the quotation. Confirm the robot, adapter plate, welding source, torch, fixtures, extraction equipment, door controls and process-specific windows as separate items or as part of the agreed package.

Send workpiece drawings, materials, weld locations, fixture and part weights, production volume, target cycle time and the preferred robot model. Include the welding process, loading method, available floor space, installation location and any existing equipment to be integrated.

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