EasyPalletizer - Cobot Palletizer for End-of-Line Automation
EasyPalletizer is a compact cobot palletizing platform with two pallet positions, four pallet sensors and configurable operator controls. Choose a base or fixed-pedestal model in steel or stainless steel for your end-of-line automation project.
Send your box dimensions and weight, pallet size, target stack height, conveyor height and required production rate. We can review the robot, pedestal and layout requirements and prepare a configuration and quote.
EasyPalletizer
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EasyPalletizer – A Dual-Pallet Platform for Robotic Palletizing
EasyPalletizer brings the robot mounting base, two pallet positions and operator feedback together in one platform. It supports robotic palletizing systems configured around your cartons, conveyor and production requirements.
The PT-1010 base measures L 1350 × W 870 × H 710 mm and weighs 195 kg. PT-1011 has an overall height of 835 mm and weighs 215 kg; PT-1013 is 1200 mm high and weighs 220 kg. These are platform weights, excluding the robot and application equipment.
Left and right pallet positions use four diffuse sensors in total to detect pallet placement. Two push buttons and two configurable RGB lamps provide operator input and status feedback. Their functions are connected and programmed through the selected robot control system.
Choose the robot and gripper for the box weight, handling method, reach and required stack height. Robot suitability and the mounting interface must be checked for the exact model. Order the robot-specific adapter plate separately unless it is included in the quotation.
For a complete installation, specify the platform, robot, gripper, conveyor interface, software and safeguarding together. The platform requires floor anchoring and commissioning before production. Share your layout so the quotation can define the equipment and integration work included.
EasyPalletizer Functions
Pre-Wired I/O
A pre-wired 8 × M12 distributor connects the platform devices to the selected robot controller. Map the signals and configure the palletizing sequence for your application.
Push Buttons
Two operator push buttons can be assigned to pallet confirmation, reset or release functions. Their behaviour is configured as part of the complete robot cell.
Pallet Detection
Four diffuse sensors monitor the two pallet positions. The control system checks correct docking before starting the programmed palletizing cycle.
Lamps & I/O
Two configurable RGB lamps provide status feedback for the pallet sides. Set the colours and signal functions to match the operator workflow and robot controls.
Palletizer features
The platform combines pallet positioning, robot mounting and operator controls to support a repeatable end-of-line palletizing workflow:
- Two Pallet Positions – Left and right pallet zones allow the robot to switch sides when a pallet is complete.
- Floor-Level Pallet Handling – Pallet guides define the docking positions for loading and removal at floor level.
- Integrated Pallet Detection – Four sensors report pallet presence to the configured robot control sequence.
- Coordinated Pallet Exchange – Processing one side while exchanging the other requires suitable cell safeguards and validated control logic.
For an overview of robot selection and production flow, read our guide to packaging automation. Actual throughput depends on the robot, gripper, box pattern, conveyor feed and pallet exchange process.
EasyPalletizer – Compact Base and Pedestal Options
Select the platform height around conveyor height, robot reach and the finished pallet stack. Painted steel and AISI 304 stainless steel variants share a 1350 × 870 mm platform footprint; allow additional floor space for both pallets, access and safeguards.
- Robot Mounting – Select the adapter plate for the exact robot model and verify payload, reach, mounting loads and pallet geometry.
- Platform Heights – PT-1010 base: 710 mm; PT-1011 fixed pedestal: 835 mm; PT-1013 fixed pedestal: 1200 mm overall.
- Controller Compartment – An enclosed 600 × 300 × 500 mm area accommodates compatible controller and auxiliary equipment arrangements.
- Configuration Options – Discuss the published 200 mm extender kit, scanner cover, pallet arms and custom RAL colour when specifying the installation.
The fork pockets support relocation during line changes. After moving the platform, secure it to a suitable floor with M12 anchor bolts and check the robot positions, pallet detection and cell controls before restarting production.
Palletizer benefits
A configured EasyPalletizer installation can reduce repetitive manual stacking and help organise the end-of-line workflow:
- Repeatable Stacking – A programmed pallet pattern supports consistent box placement within the configured application.
- Planned Pallet Exchange – Two pallet positions provide a defined process for changing completed pallets.
- Operator Feedback – Configurable lamps and push buttons communicate the state of each pallet side.
- Accessible Equipment – Controller storage, removable panels and cable access simplify installation and servicing.
- Less Manual Lifting – Robotic stacking can reduce repetitive handling and let operators focus on replenishment and supervision.
Send a layout and representative box details so the robot reach, cycle time and pallet exchange can be assessed. For special conveyor positions or mounting requirements, discuss customized automation solutions.
EasyPalletizer Video
Drawing
Product Overview
| PT-1010 | EasyPalletizer Base Without Pedestal | H: 710 mm, W: 870, L: 1350, Wt: 195 kg, For 2 pallets with 4 sensors and 2 configurable LED-lights, Extender Kit Without Pedestal |
| PT-1011 | EasyPalletizer with fixed pedestal 835mm | H: 835 mm, W: 870, L: 1350, Wt: 215 kg, For 2 pallets with 4 sensors and 2 configurable LED-lights, Fixed pedestal, Extender Kit |
| PT-1013 | EasyPalletizer with fixed pedestal 1200mm | H: 1200 mm, W: 870, L: 1350, Wt: 220 kg, For 2 pallets with 4 sensors and 2 configurable LED-lights, Fixed pedestal, Extender Kit |
| PT-1010-SST | EasyPalletizer Base Stainless Steel Without Pedestal | H: 710 mm, W: 870, L: 1350, Wt: 195 kg, For 2 pallets with 4 sensors and 2 configurable LED-lights, Extender Kit, Without Pedestal AISI304 |
| PT-1011-SST | EasyPalletizer with fixed pedestal 835mm Stainless Steel | H: 835 mm, W: 870, L: 1350, Wt: 215 kg, For 2 pallets with 4 sensors and 2 configurable LED-lights, Fixed pedestal 835 mm, Extender Kit, AISI304 |
| PT-1013-SST | EasyPalletizer with fixed pedestal 1200mm Stainless Steel | H: 1200 mm, W: 870, L: 1350, Wt: 220 kg, For 2 pallets with 4 sensors and 2 configurable LED-lights, Fixed pedestal 1200 mm, Extender Kit, AISI304 |
| PT-1015 | EasyPalletizer Pallet arms | Floor mounting Pallet arms, 1 set Left/right |
| SC-1001 | Yellow Scanner cover | Cover for laser scanner |
| RAL-XXXX | Custom RAL code | RAL Code XXXXX |
FREQUENTLY ASKED QUESTIONS (FAQ’s)
Compare platform variants, pallet formats and integration requirements before requesting your EasyPalletizer configuration.
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